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Technical Paper

A Real-Time Intelligent Speed Optimization Planner Using Reinforcement Learning

2021-04-06
2021-01-0434
As connectivity and sensing technologies become more mature, automated vehicles can predict future driving situations and utilize this information to drive more energy-efficiently than human-driven vehicles. However, future information beyond the limited connectivity and sensing range is difficult to predict and utilize, limiting the energy-saving potential of energy-efficient driving. Thus, we combine a conventional speed optimization planner, developed in our previous work, and reinforcement learning to propose a real-time intelligent speed optimization planner for connected and automated vehicles. We briefly summarize the conventional speed optimization planner with limited information, based on closed-form energy-optimal solutions, and present its multiple parameters that determine reference speed trajectories.
Journal Article

A Cloud-Based Simulation and Testing Framework for Large-Scale EV Charging Energy Management and Charging Control

2022-03-29
2022-01-0169
The emerging need of building an efficient Electric Vehicle (EV) charging infrastructure requires the investigation of all aspects of Vehicle-Grid Integration (VGI), including the impact of EV charging on the grid, optimal EV charging control at scale, and communication interoperability. This paper presents a cloud-based simulation and testing platform for the development and Hardware-in-the-Loop (HIL) testing of VGI technologies. Although the HIL testing of a single charging station has been widely performed, the HIL testing of spatially distributed EV charging stations and communication interoperability is limited. To fill this gap, the presented platform is developed that consists of multiple subsystems: a real-time power system simulator (OPAL-RT), ISO 15118 EV Charge Scheduler System (EVCSS), and a Smart Energy Plaza (SEP) with various types of charging stations, solar panels, and energy storage systems.
Journal Article

Transient, Three Dimensional CFD Model of the Complete Engine Lubrication System

2016-04-05
2016-01-1091
This paper reports on a comprehensive, crank-angle transient, three dimensional, computational fluid dynamics (CFD) model of the complete lubrication system of a multi-cylinder engine using the CFD software Simerics-Sys / PumpLinx. This work represents an advance in system-level modeling of the engine lubrication system over the current state of the art of one-dimensional models. The model was applied to a 16 cylinder, reciprocating internal combustion engine lubrication system. The computational domain includes the positive displacement gear pump, the pressure regulation valve, bearings, piston pins, piston cooling jets, the oil cooler, the oil filter etc… The motion of the regulation valve was predicted by strongly coupling a rigorous force balance on the valve to the flow.
Technical Paper

Improving Truck Underhood Thermal Management Through CFD

2002-03-04
2002-01-1027
The purpose of this paper is to describe a methodology that significantly enhances the process of truck underhood thermal management by utilizing state-of-the-art computer simulation of airflow and heat transfer. The traditional approach has been to package underhood components in the vehicle design phase based on past experience, build a prototype, test it, analyze the test results and determine any necessary design changes. The design changes are implemented and the cycle is repeated until an acceptable design is achieved. The alternative methodology, described in this paper, uses a complete 3-D CAD model of all pertinent underhood components of a heavy-duty truck with a general purpose Computational Fluid Dynamics (CFD) code to simulate underhood airflow. The heat exchangers were modeled using an approach that divides the heat exchanger core into cell zones and computes heat rejection cumulatively from zone to zone.
Journal Article

Assessment of Large-Eddy Simulations of Turbulent Round Jets Using Low-Order Numerical Schemes

2017-03-28
2017-01-0575
The basic idea behind large-eddy simulation (LES) is to accurately resolve the large energy-containing scales and to use subgrid-scale (SGS) models for the smaller scales. The accuracy of LES can be significantly impacted by the numerical discretization schemes and the choice of the SGS model. This work investigates the accuracy of low-order LES codes in the simulation of a turbulent round jet which is representative of fuel jets in engines. The turbulent jet studied is isothermal with a Reynolds number of 6800. It is simulated using Converge, which is second-order accurate in space and first-order in time, and FLEDS, developed at Purdue University, which is sixth-order accurate in space and fourth-order in time. The high-order code requires the resolution of acoustic time-scales and hence is approximately 10 times more expensive than the low-order code.
Journal Article

Automated Model Initialization Using Test Data

2017-03-28
2017-01-1144
Building a vehicle model with sufficient accuracy for fuel economy analysis is a time-consuming process, even with the modern-day simulation tools. Obtaining the right kind of data for modeling a vehicle can itself be challenging, given that while OEMs advertise the power and torque capability of their engines, the efficiency data for the components or the control algorithms are not usually made available for independent verification. The U.S. Department of Energy (DOE) funds the testing of vehicles at Argonne National Laboratory, and the test data are publicly available. Argonne is also the premier DOE laboratory for the modeling and simulation of vehicles. By combining the resources and expertise with available data, a process has been created to automatically develop a model for any conventional vehicle that is tested at Argonne. This paper explains the process of analyzing the publicly available test data and computing the parameters of various components from the analysis.
Journal Article

Multi-Physics Simulation of Ultra-Lightweight Carbon Nanotube Speakers

2017-06-05
2017-01-1816
Carbon Nanotube (CNT) thin film speakers produce sound with the thermoacoustic effect. Alternating current passes through the low heat capacity CNT thin film changing the surface temperature rapidly. CNT thin film does not vibrate; instead it heats and cools the air adjacent to the film, creating sound pressure waves. These speakers are inexpensive, transparent, stretchable, flexible, magnet-free, and lightweight. Because of their novelty, developing a model and better understanding the performance of CNT speakers is useful in technology development in applications that require ultra-lightweight sub-systems. The automotive industry is a prime example of where these speakers can be enabling technology for innovative new component design. Developing a multi-physics (Electrical-Thermal-Acoustical) FEA model, for planar CNT speakers is studied in this paper. The temperature variation on the CNT thin film is obtained by applying alternating electrical current to the CNT film.
Technical Paper

Fan Shroud Optimization Using Adjoint Solver

2016-09-27
2016-01-8070
Fan and fan-shroud design is critical for underhood air flow management. The objective of this work is to demonstrate a method to optimize fan-shroud shape in order to maximize cooling air mass flow rates through the heat exchangers using the Adjoint Solver in STAR-CCM+®. Such techniques using Computational Fluid Dynamics (CFD) analysis enable the automotive/transport industry to reduce the number of costly experiments that they perform. This work presents the use of CFD as a simulation tool to investigate and assess the various factors that can affect the vehicle thermal performance. In heavy-duty trucks, the cooling package includes heat exchangers, fan-shroud, and fan. In this work, the STAR-CCM+® solver was selected and a java macro built to run the primal flow and the Adjoint solutions sequentially in an automated fashion.
Technical Paper

Development and Validation of Dynamic Programming based Eco Approach and Departure Algorithm

2024-04-09
2024-01-1998
Eco Approach and Departure (Eco-AnD) is a Connected Automated Vehicle (CAV) technology aiming to reduce energy consumption for crossing a signalized intersection or set of intersections in a corridor that features vehicle-to-infrastructure (V2I) communication capability. This research focuses on developing a Dynamic Programming (DP) based algorithm for a PHEV operating in Charge Depleting mode. The algorithm used the Reduced Order Energy Model (ROM) to capture the vehicle powertrain characteristics and road grade to capture the road dynamics. The simulation results are presented for a real-world intersection and 20-25% energy benefits are shown by comparing against a simulated human driver speed profile. The vehicle-level validation of the developed algorithm is carried out by performing closed-course track testing of the optimized speed solutions on a real CAV vehicle.
Technical Paper

Facilitating Project-Based Learning Through Application of Established Pedagogical Methods in the SAE AutoDrive Challenge Student Design Competition

2024-04-09
2024-01-2075
The AutoDrive Challenge competition sponsored by General Motors and SAE gives undergraduate and graduate students an opportunity to get hands-on experience with autonomous vehicle technology and development as they work towards their degree. Michigan Technological University has participated in the AutoDrive Challenge since its inception in 2017 with students participating through MTU’s Robotic System Enterprise. The MathWorks Simulation Challenge has been a component of the competition since its second year, tasking students with the development of perception, control and testing algorithms using MathWorks software products. This paper presents the pedagogical approach graduate student mentors used to enable students to build their understanding of autonomous vehicle concepts using familiar tools. This approach gives undergraduate students a productive experience with these systems that they may not have encountered in coursework within their academic program.
Technical Paper

Component Sizing Optimization Based on Technological Assumptions for Medium-Duty Electric Vehicles

2024-04-09
2024-01-2450
In response to the stipulations of the Energy Policy and Conservation Act and the global momentum toward carbon mitigation, there has been a pronounced tightening of fuel economy standards for manufacturers. This stricter regulation is coupled with an accelerated transition to electric vehicles, catalyzed by advances in electrification technology and a decline in battery cost. Improvements in the fuel economy of medium- and heavy-duty vehicles through electrification are particularly noteworthy. Estimating the magnitude of fuel economy improvements that result from technological advances in these vehicles is key to effective policymaking. In this research, we generated vehicle models based on assumptions regarding advanced transportation component technologies and powertrains to estimate potential vehicle-level fuel savings. We also developed a systematic approach to evaluating a vehicle’s fuel economy by calibrating the size of the components to satisfy performance requirements.
Technical Paper

Impact of Advanced Technologies on Energy Consumption of Advanced Electrified Medium-Duty Vehicles

2024-04-09
2024-01-2453
The National Highway Traffic Safety Administration (NHTSA) has been leading U.S. efforts related to the rulemaking process for Corporate Average Fuel Economy (CAFE) standards. Argonne National Laboratory, a U.S. Department of Energy (DOE) national laboratory, has developed a full-vehicle simulation tool called Autonomie that has become one of the industry standard tools for analyzing vehicle performance, energy consumption, and technology effectiveness. Through an Interagency Agreement, the DOE Argonne Site Office and Argonne National Laboratory have been tasked with conducting full vehicle simulation to support NHTSA CAFE rulemaking. This paper presents an innovative approach focused on large-scale simulation processes spanning standard regulatory driving cycles, diverse vehicle classes, and various timeframes. A key element of this approach is Autonomie’s capacity to integrate advanced engine technologies tailored to specific vehicle classes and powertrains.
Technical Paper

Modeling Pre-Chamber Assisted Efficient Combustion in an Argon Power Cycle Engine

2024-04-09
2024-01-2690
The Argon Power Cycle (APC) is a novel zero-emission closed-loop argon recirculating engine cycle which has been developed by Noble Thermodynamics Systems, Inc. It provides a significant gain in indicated thermal efficiency of the reciprocating engine by breathing oxygen and argon rather than air. The use of argon, a monatomic gas, greatly increases the specific heat ratio of the working fluid, resulting in a significantly higher ideal Otto cycle efficiency. This technology delivers a substantial improvement in reciprocating engine performance, maximizing the energy conversion of fuel into useful work. Combined Heat and Power (CHP) operating under the APC represents a promising solution to realize a net-zero-carbon future, providing the thermal energy that hard-to-electrify manufacturing processes need while at the same time delivering clean, dispatchable, and efficient power.
Technical Paper

Computational Investigation of Hydrogen-Air Mixing in a Large-Bore Locomotive Dual Fuel Engine

2024-04-09
2024-01-2694
The internal combustion engine (ICE) has long dominated the heavy-duty sector by using liquid fossil fuels such as diesel but global commitments by countries and OEMs to reduce lifecycle carbon dioxide (CO2) emissions has garnered interest in alternative fuels like hydrogen. Hydrogen is a unique gaseous fuel that contains zero carbon atoms and has desired thermodynamic properties of high energy density per unit mass and high flame speeds. However, there are challenges related to its adoption to the heavy-duty sector as a drop-in fuel replacement for compression ignition (CI) diesel combustion given its high autoignition resistance. To overcome this fundamental barrier, engine manufacturers are exploring dual fuel combustion engines by substituting a fraction of the diesel fuel with hydrogen which enables fuel flexibility when there is no infrastructure and retrofittability to existing platforms.
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